Zhejiang Balford Mechatronics Co., ltd focus on difficult stamping & deep drawing. Main product: motor housing and difficult custom deep drawn stampings.

  • Features of stamping parts

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    Metal stamping parts are metal working parts, which can be processed by stamping, bending, stretching, etc.. Stamping is a widely used metal processing technology with high efficiency, which can achieve mass production. According to different application fields, stamping parts can be divided into automotive stamping parts, electronic stamping parts, medical stamping parts, etc.. Next, Yiwei Precision will introduce the stamping process of the stamping die:

    Generally speaking, the basic equipment of the stamping plant includes plate shears, CNC punches/lasers, plasma, water jet cutting machines, bending machines and uncoilers, leveling machines, deburring machines, spot welding machines and other auxiliary equipment.

    Generally speaking, the three most important steps of a stamping die factory are cutting, punching and folding. .

    Stamping parts are sometimes called wrench gold. Generally, sheet metal is plastically deformed by hand or dies to form it into the desired shape and size, and can be further welded or lightly processed. . More complex parts, such as chimneys, tin furnaces and commonly used car shells, are all sheet metal parts.

    Stamping parts processing is called sheet metal processing. For example, use wood to make chimneys, iron barrels, oil tanks and pans, ventilation pipes, etc. The main processes include shearing, blanking and bending, bending, welding, riveting, etc., all of which require some geometrical knowledge. Modern sheet metal processes include: laser cutting, metal bonding, metal wire drawing, plasma cutting, rolling, sheet metal bending, die forging, water jet cutting, precision welding, etc.

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  • What is Precision Metal Stamping?

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    This process uses machines equipped with molds to convert sheet metal into custom shapes with extremely strict tolerances. The manufacturer can even use one stroke of the press to complete the workpiece, which is called a single-stage operation. More complex artifacts may require more than one stroke, which is called a series of operations. Precise metal stamping has flexibility and adaptability, which is particularly conducive to mass manufacturing. .

    Its extremely high level of precision, even for complex parts, except for similar processing options in this process. Precision metal stamping machines allow manufacturers to perform micro stamping to produce complex micro parts. Even the smallest error can invalidate the final product. The precision and efficiency of the precision metal stamping process create high demand in industries from automotive to aerospace. .

    Projects that use precision metal stamping usually start with computer modeling and virtually simulate the stamping process to check for errors or defects. Once this test is completed, the computer will send the design directly to the machine in an efficient process, reducing the chance of human error. .

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  • Metal Stamping

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    Metal stamping is a cold forming process that uses dies and stamping presses to transform sheet metal into different shapes. Pieces of flat sheet metal, commonly referred to as blanks, are fed into a sheet metal stamping press that uses a tool and die surface to form the metal into a new shape. Production facilities and metal fabricators offering stamping services will place the material to be stamped between die sections, where the use of pressure will shape and shear the material into the desired final shape for the product or component.

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  • Aluminum stampings

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    Aluminum is a kind of metal widely used in the world, which can be used to manufacture aluminum metal stampings. Some common grades of aluminum used to manufacture aluminum metal stampings are 1100, 2024, 3003, 5052, 6061. In addition to these grades of aluminum, Yiwei Precision also has experience in using many other grades of aluminum and aluminum alloys. Some advantages of aluminum stamping are:

    1. Aluminum is a relatively soft alloy with excellent formability.

    2. Aluminum has a light weight and a high strength/weight ratio.

    3. Aluminum is corrosion resistant.

    4. Aluminum can be anodized to enhance corrosion resistance, form a harder surface and provide decorative effect when appearance is required.

    5. Aluminum is non-magnetic and provides good thermal conductivity and conductivity.

    Over the years, we have provided aluminum metal stamping and deep drawing aluminum metal stamping for many industries, such as the automotive parts market, industrial equipment, railway, aerospace, electronic and electrical industries.

    We only buy aluminum from reliable suppliers, and our engineers have more than 20 years of comprehensive experience. You can expect to get high quality and low cost aluminum metal stamping and deep drawing aluminum metal stamping.

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  • Process Treatment in Stamping Process

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    Metal stamping is a manufacturing process that uses a metal stamping die or a series of metal stamping dies to shape a sheet of metal into a three-dimensional shape.

    Processing in common stamping process:

    1 . If the cutting edge is worn and the tensile stress of the material increases, the stamping material has a tendency to rotate and twist. When the material is turned over, the size of the stamping will become smaller.

    2Plastic deformation of the material pressure and material will lead to larger size punching. The punch size will be smaller when the pressure is reduced.

    We can also supply Stamping Bracket, Sheet Metal Fabrication etc. Welcome to contact us.

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  • Metal Stamping

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    Metal stamping is a manufacturing process that uses a metal stamping die or a series of metal stamping dies to form a metal sheet into a three-dimensional shape. Metal stamping products are used in automobiles, household appliances and other industries. Automotive stamping parts are an important part of the metal stamping industry. .

    Metal stamping can be very effective in forming metal plates. The metal stamping die is mounted on the press, and the press forms one piece at a time. Metal stamping is accomplished by metal stamping. Metal stamping die is produced by machine tool or die factory. Some machine tools and die factories also produce stamping parts. .

    My company sells a variety of metal stamping products, including auto parts, medical equipment and so on..

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  • Advantages of Metal Stamping

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    Metal stamping is mainly metal or non-metallic sheet, with the pressure of the press, through the die stamping forming process.

    1. Under the condition of small material consumption, the parts punched out are light and rigid.

    2The dimensional accuracy of the stamping parts is high, the same module size is the same, and the interchangeability is good.

    The stamping parts have the characteristics of thin, uniform, light and strong. The production efficiency of the stamping process is high, and the operation is convenient, and it is easy to realize mechanization and automation.

    We can also supply Sheet Metal Fabrication, Aluminum Bracket etc. Welcome to contact us.

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  • Characteristics of deep drawing

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    Deep drawing stamping offers many advantages over other metal forming processes. Punch presses are designed to operate at high speed and can be equipped with automatic feeders for increased efficiency. In fact, deep drawn stamping is one of the quickest manufacturing methods for high-volume production.Deep drawn components are also created in one piece, thereby reducing the need for additional assembly. This has the added benefit of seamless construction, which is ideal for waterproof or airtight applications.

    Deep drawing stamping is highly versatile and can be used to create complex, detailed components with an exceptional degree of accuracy and repeatability. What’s more, deep-drawn parts are exceptionally strong due to the extreme amount of compression exerted on the metal during the forming process. The basic structure of deep drawn metals is often highly compressed into a very hard crystalline structure.

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  • What to pay attention to in deep drawing

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    Considerations for Deep Drawing Stamping

    When considering deep drawing stamping for your manufacturing needs, it is important to be aware of the following:

    Reduced Material Waste: Deep drawing stamping uses a larger amount of base material than other metal forming processes for significantly reduced material waste.

    Measurement is critical: not only is it important to ensure that die dimensions are accurate, it is equally essential to consider the material thickness and desired measurements. Incorrect measurements can result in thin walls and inaccurate dimensions.

    Drafting and tapping: Due to the basic manufacturing process of deep drawing stamping, some drafting and tapping of the top of the component is unavoidable. This should be taken into account during the initial design phase.

    Varied Material Thickness: Deep-drawn components will typically have different thicknesses with thinner walls and a thicker base. This can be mitigated by tooling after the drawing process is completed.

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  • The Deep Drawn Stamping

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    Although it can be modified to make specific parts, our deep drawing stamping process typically follows the same five steps:1.Design Review:Our engineers review the part design in detail to ensure it is suitable for deep drawing stamping. This includes in-depth analysis of component dimensions, materials, draw ratio, and required tolerances.

    2.Press Selection: Our engineers determine which machine size and caliber will best suit the size and material of the part.

    3.Virtual 3D prototyping: A prototype of the part is created using virtual software. The prototype is run through numerous operational simulations to catch any design problems before the production process begins.

    4.Equipment setup: Our skilled engineers review component dimensions and requirements and set die and punch.

    5.Deep Draw Process: The sheet metal, or metal blank, is placed on the die and secured. The press is then activated to force the punch against the die with up to 400 tons of force. The process is repeated until the component reaches the desired size and shape.

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  • Process For Metal Stamping Parts

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    (1) The blanking and punching of precision metal stamping parts is the process of separating the blanks. The process of blanking and punching is exactly the same, but the use is different. When blanking, the separated part is the finished product, and the remaining periphery is waste; punching is to obtain the hole, the punched sheet is the finished product, and the separated part is waste. Blanking and punching are collectively referred to as punching. Both the punch and die of the blanking die have a sharp edge with a gap of 5%-10% between the punch and die to ensure that the cut is neat and less burr.

    (2) Bending is to make the workpiece obtain various corners of different shapes. The working part of the bending die that bends the workpiece must have an appropriate fillet radius r to avoid cracking when the workpiece is bent.

    (3) Drawing: Drawing is a process in which a flat blank is formed into a cup or box. The punch and die edges of the drawing die should be rounded to avoid cracking the workpiece. There should be a slightly larger gap between the punch and the die than the thickness of the sheet to reduce friction. In order to prevent wrinkles, the edges of the blanks are pressed by a press plate, which is a processing method that uses a die to separate or deform the sheets. Because in most cases the sheet does not need to be heated, it is also called cold stamping.

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  • What are metal stampings

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    Metal Stamping is a manufacturing process in which a metal stamping die or series of metal stamping dies are used to form sheet metal into a three-dimensional shaped workpiece. Metal stamping products are used in various industries, such as automobiles and household appliances. Automotive stamping is an important part of the metal stamping industry.

    Metal Stamping can form sheet metal very efficiently. The metal stamping die is mounted on a press, and each press of the press forms a workpiece.

    Metal Stamping is produced by metal stampers. Metal stamping dies are produced by machine tools or mold shops. Some machine tools and mould shops also produce stamped parts.

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  • Characteristics Of Metal Stamping

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    Metal stamping mainly uses metal or non-metal sheets, which are formed by stamping die pressing by the pressure of the press. It mainly has the following characteristics:

    (1) The stamping parts are manufactured by stamping under the premise of low material consumption. The parts are light in weight and good in stiffness, and after the sheet material is plastically deformed, the internal structure of the metal is improved, and the strength of the stamping parts is improved. .

    (2) The stamping parts have high dimensional accuracy, uniform size with the same modular parts, and good interchangeability. General assembly and use requirements are met without further machining.

    (3) In the stamping process, since the surface of the material is not damaged, it has a good surface quality and a smooth and beautiful appearance, which provides convenient conditions for surface painting, electroplating, phosphating and other surface treatment.

    We are a metal stamping company. We also have Carbon Steel Metal Stamping available for you. Contact us to learn more about stamping.

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  • Basic Content Of Metal Stamping

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    Metal Stamping products are used in various industries, such as automobiles and household appliances. Automotive stamping is an important part of the metal stamping industry.

    Metal Stamping can form sheet metal very efficiently. The metal stamping die is mounted on a press, and each stroke of the press forms a workpiece.

    Metal Stamping is produced by metal stampers. Metal stamping dies are produced by machine tools or mold shops. Some machine tools and mould shops also produce stamped parts.

    We also have Metal Stamping Connector Parts available for you. Contact us for more information.

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  • Maintenance method of hardware accessories

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    1. Do not place high temperature tea cups or other high temperature items directly on furniture hardware accessories (glass, stainless steel, metal handles, etc.). Use a tripod, heat shield, etc.

    2Keep the hardware accessories clean, inadvertently causing water stains on the surface after use, etc. should be wiped dry after use, often keeping the surface clean and dry.

    3Do not use sharp, hard objects to scratch the surface, apply a wet cloth scrub or wet cloth with neutral detergent or detergent treatment, after dry water has been applied.

    4The surface has serious stains or scratches, fire and burns can be lightly ground with fine sandpaper (400-500), and then scrubbed with a scouring pad.

    5Metal rails, hinges, hinges, etc. should be lubricated regularly to maintain bright lubrication. Do not hit hard objects or scratch the surface of hardware parts with a sharp object to avoid contact with features such as hydrochloric acid, salt, and salt.

    We are an embedded parts supplier. We also have a lot of hardware accessories for you, such as: Stainless Steel Parts, Stainless Steel Sheet, Nonstandard Metal Bracket, etc. If you want to know the latest details of hardware accessories, you can contact us.

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